{"id":5393,"date":"2022-11-28T10:00:00","date_gmt":"2022-11-28T16:00:00","guid":{"rendered":"http:\/\/www.fodcontrol.com\/?p=5393"},"modified":"2025-03-21T16:54:34","modified_gmt":"2025-03-21T21:54:34","slug":"sample-use-case-small-factory","status":"publish","type":"post","link":"https:\/\/www.fodcontrol.com\/sample-use-case-small-factory\/","title":{"rendered":"Sample Use Case: Small Factory"},"content":{"rendered":"<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\"><p><strong>Congratulations!<\/strong>&nbsp;As the&nbsp;owner or manager of a small- to mid-sized factory, you have just won your first aerospace contract to fabricate small aircraft components at your facility, for delivery to your client\u2019s main assembly plant.<\/p>\n\n<p>The contract includes a clause requiring you to have a formal&nbsp;<a href=\"https:\/\/www.fodcontrol.com\/what-is-fod\/\" rel=\"noreferrer noopener\" target=\"_blank\">Foreign Object Debris\/Damage (FOD)<\/a>&nbsp;or Foreign Object Elimination (FOE) program in place before commencing work.<\/p>\n\n<p>Whether it\u2019s termed FOD or FOE, for your purposes it means the same thing; they want to make sure that none of your people drop a loose wing nut into the product housing, spill a few drops of solvent onto a critical piece of plastic, or damage a circuit board via electrostatic discharge.<\/p><\/div>\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\"><div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<div class=\"suggested_container\">\n<p class=\"suggested_title\">Suggested Resources<\/p>\n<p>Check out our articles on <a href=\"https:\/\/www.fodcontrol.com\/controlling-fod-in-a-manufacturing-facility\/\">Controlling FOD In A Manufacturing Facility<\/a> or <a href=\"https:\/\/www.fodcontrol.com\/setting-up-a-company-fod-program\/\">How to Set Up a FOD Program<\/a> for more information.<\/p>\n<\/div><\/div><\/div><div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\"><figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"510\" height=\"340\" src=\"https:\/\/www.fodcontrol.com\/wp-content\/uploads\/Content\/Stock\/bigstock-Drilling-Machine-Workpiece-38265880-510px.jpg\" alt=\"FOD Small Factory\" class=\"wp-image-5402\" srcset=\"https:\/\/www.fodcontrol.com\/wp-content\/uploads\/Content\/Stock\/bigstock-Drilling-Machine-Workpiece-38265880-510px.jpg 510w, https:\/\/www.fodcontrol.com\/wp-content\/uploads\/Content\/Stock\/bigstock-Drilling-Machine-Workpiece-38265880-510px-247x165.jpg 247w\" sizes=\"(max-width: 510px) 100vw, 510px\" \/><\/figure><\/div>\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\"><p>You have always prided yourself on keeping a generally clean shop, but now you must organize and document it to aerospace industry QA standards. Plus, the client plans to inspect your facility at least once during the lifetime of the contract.<\/p>\n\n<p>So, you contact The FOD Control Corporation and discuss the matter with us. Together we develop a plan following these factory management tips.<\/p><\/div><\/div><h2 class=\"wp-block-heading\" id=\"h-creating-fod-zones-in-a-small-factory\">Creating FOD Zones in a Small Factory<\/h2><p>To identify workstations&nbsp;that are especially sensitive to potential FOD incidents (e.g.&nbsp;where product housings remain open or&nbsp;finished products are&nbsp;packaged for shipping), you:<\/p><ul class=\"wp-block-list\"><li>Paint boundary lines on the floor to identify these areas;<\/li>\n\n<li>Attach large metal&nbsp;<a href=\"https:\/\/www.fodcontrol.com\/product\/fod-signs\/\" rel=\"noreferrer noopener\" target=\"_blank\">warning signs<\/a>&nbsp;to the walls indicating the&nbsp;level of FOD awareness required of personnel while in those areas;<\/li>\n\n<li>Post&nbsp;a copy of&nbsp;FOD-related procedures at all relevant workstations.<\/li><\/ul><h2 class=\"wp-block-heading\" id=\"h-controlling-fod-in-a-small-factory\">Controlling FOD in a Small Factory<\/h2><p>To control and manage the movement of debris and potential debris within these areas&nbsp;you:<\/p><ul class=\"wp-block-list\"><li>Place labeled, lidded, oily-waste certified&nbsp;<a href=\"https:\/\/www.fodcontrol.com\/product-category\/fod-disposal\/cans\/\" rel=\"noreferrer noopener\" target=\"_blank\">FOD Cans<\/a>&nbsp;on each&nbsp;workbench and at strategic foot-traffic points, to better facilitate immediate disposal of trash, worn-out small parts, found debris and other disposable foreign objects;<\/li>\n\n<li>Develop a check-in, check-out inventory procedure for anyone entering a FOD-sensitive area with tools, parts or personal items (e.g. pens, keys or coins);<\/li>\n\n<li>As needed, distribute portable shadow tool boxes,&nbsp;<a href=\"https:\/\/www.fodcontrol.com\/product-category\/trey-organizers\/\" rel=\"noreferrer noopener\" target=\"_blank\">parts organizers<\/a>&nbsp;and\/or ESD (electrostatic discharge) containers to anyone who handles&nbsp;small objects.<\/li><\/ul><h2 class=\"wp-block-heading\" id=\"h-improve-awareness\">Improve Awareness<\/h2><p>Hold an all-hands safety meeting, where you:<\/p><ul class=\"wp-block-list\"><li>Show a FOD awareness slideshow or video;<\/li>\n\n<li>Discuss a simple set of procedures for keeping work areas clean;<\/li>\n\n<li>Emphasize that the company has a contractual requirement to maintain a FOD-free facility;<\/li>\n\n<li>Remind everyone that a clean shop is a safe shop and a safe shop is a happy shop.<\/li><\/ul><p>Subsequently, from time to time you bring up FOD prevention at regularly scheduled staff meetings or during new-employee orientation.<\/p>","protected":false},"excerpt":{"rendered":"<p>Congratulations!&nbsp;As the&nbsp;owner or manager of a small- to mid-sized factory, you have just won your first aerospace contract to fabricate small aircraft components at your facility, for delivery to your client\u2019s main assembly plant. The contract includes a clause requiring you to have a formal&nbsp;Foreign Object Debris\/Damage (FOD)&nbsp;or Foreign Object Elimination (FOE) program in place [&#8230;]\n","protected":false},"author":288,"featured_media":5402,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"footnotes":""},"categories":[102],"tags":[],"class_list":["post-5393","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-manufacturing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.0 (Yoast SEO v25.4) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Small Factory FOD Management Tips: A Sample Use Case<\/title>\n<meta name=\"description\" content=\"Explore effective FOD management strategies for factories in the aerospace industry. FOD Control offers tips to ensure compliance with the standards.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.fodcontrol.com\/sample-use-case-small-factory\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sample Use Case: Small Factory\" \/>\n<meta property=\"og:description\" content=\"Explore effective FOD management strategies for factories in the aerospace industry. 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